MBCF可控气氛网带炉-上海宝华威热处理设备有限公司

MBCF可控气氛网带炉

更新：2018/9/27 15:05:09 点击：

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产品介绍

MBCF系列网带炉：连续式热处理系统
MBCF Series Continuous Thermal Treatment System

连续式热处理生产线使得产品的加工控制灵活简单
Continuous conveyor systems that put production control in your hands

MBCF系列连续式网带炉包含加热炉、淬火槽、滚筒清洗机及回火炉组成。设备适用于中性淬火、渗碳、碳氮共渗和其它热处理工艺，通过在可控气氛下加热，保温，淬火等热处理过程。设备设计操作温度范围在780-930°C，最高操作温度为950°C。
POWERMAX MBCF continuous furnaces， hereinafter refer to as MBCF type furnaces, are designed for neutral hardening, carburizing, carbonitriding, normalizing, and other heat treating processes where a controlled environment is required during the heating and quenching portions of the cycle. Generally, a standard production line would be consisting of Automatic Loading system, Hardening Furnace, Quench tank, Washing System, Tempering Furnace, Auto Unloading System etc. The MBCF furnace is designed with a normal operating temperature range of 780-930℃ with a maximum temperature up to 950℃.

客户需求：
Customer Requirements:
1.可处理紧固件，冲压件，锻压件。
Process various fasteners, stampings, and forgings.
2.可完成硬化、渗碳、碳氮共渗、退火、正火等各种不同处理工艺。
Perform different metallurgical process such as neutral hardening, caburizing, carbonitriding, annealing, and normalizing.
3.能源消耗最小
Optimal energy efficiency.
4.正常运行时间>98%
High uptime> 98%.
5.容易维护。
Easy to maintain.、

解决方案：PowerMax网带炉
Solution: PowerMax Mesh and Mesh Belt Systems

PowerMax生产的网带炉可以进行多种工艺加工，包括有气氛和无气氛滴注类型硬化，等温淬火和等温退火处理。对于加工冲压件，紧固件，铸件以及锻压件，网带炉是最理想的加工设备。
PowerMax continuous type furnace systems are designed for a wide range of heat treat applications, including both atmosphere and non- atmosphere types for hardening, austempering, carburizing, carbonitriding, carbon restoration, annealing, tempering, stress relieving, and isothermal annealing. Our complete line of conveyor furnace systems is ideal for stampings, fasteners, castings, forgings, and precision components.

我们公司设备加工的工件质量稳定可靠，节约成本。采用的是最先进的计算机控制系统，操作完全自动化，并可与其它设备组合以满足客户的具体需求。
Our continuous conveyor furnace system designs offer the complete solution to today’s ever increasing demands to produce high-quality parts with dependable throughput and minimal operating costs. Our systems are available fully automated with the latest in computer controls and combined with the optional companion equipment required to meet your specific needs.

MBCF 产品特点 MBCF Features:

加热炉采用吸热型气体作为保护气氛,净化后的天然气作为富化气，通过特殊气氛循环设计,节约能源成本，并且可以减少积炭的形成，也可以提高托辊、耐热合金和网带的使用寿命。
Heating furnace adopts N2 and methanol or endothermic gas atmosphere, with special atmosphere circulation design, reduce carbon soot formation while saving energy. Thus, increasing the service life of roller, heat resist alloy and belt.
加热炉各分区的温度，碳势独立控制，可满足各种复杂的热处理工艺要求。
Independent temperature and carbon control of each zone, meeting a variety of complicated heat treating process.
渗碳区设计双氧探头系统，一只作为该区域碳势监控，另一只根据设定，间断性自动伸入炉内比对主控氧探头数据。
Twin O2 probe system design, one mounted for main control with the other one as standby by waiting on refractory brick, at time of comparing, the second sensor will be driven by a small gear reducer to insert into furnace for compare with main probe readings.
科学的加热型式设计，升温区选用大功率燃气烧嘴，保温区使用电加热器。最优的能源利用及成本节约。
Reasonable and proved furnace heating system distribution design, gas heating burners adopted at furnace entrance zone, achieving quick heat up when processed parts transferred inside; while other soaking zones equipped with electrical heating elements, thus achieving a most scientific heating elements distribution and energy saving purpose.
从节能方面考虑，进料口的火幕帘用于加热清洗机中的水。该设计很好的考虑到能源的循环利用。
For energy concern, the vestibule flame curtain is reused to heat up washer solution. Energy cycle has been well considered.
所有搅拌风扇都装有风冷轴承。工作平稳，易于保养并且使用寿命长。
Furnace recirculation fans equipped with water cool bearing. Agitator fan assembly is direct drive, it works smooth, easy to maintain and last long.
设计考虑紧急断电情况下重要零部件保护功能，主控柜内预留有应急电源接口。
Emergency power introduce port preserved for customer in case any sudden power off conditions during production, make sure key elements and mechanism keep running for protection.

网带回火炉Conveyor Tempering Furnace
我们可提供单区域空气循环回火炉和多区域空气循环回火炉，以满足客户的不同需求。
Our variable single-zone and multi-zone recirculating air temper furnaces are available to meet you individual requirements.
回火处理不受喷淋或浸泡时工件表面残留的乳化油或黑色氧化物的影响。
Available with soluble oil or black oxide systems, either spray or dunk type.

控制系统 Control systems

全自动化控制，并可以根据你的需求进行控制。
Fully automated and customized systems to meet your specifications and
individual requirements.

WinBelt SCADA系统可对整生产过程和质量进行控制管理。
Total process and quality control management provided by our computerized
WinBelt SCADA system.

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MBCF可控气氛网带炉

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